DEVELOPMENT

Product development starts with the needs analysis of our customers and dealers. The research team continually monitors the market, researches for new technologies and components, sets the standards for new products and ensures compliance with the current legislation. Constant technical support of the world leading manufacturers and suppliers of components ensures state of the art engineering solutions. All this gives us an edge and helps to make sure that we are one step ahead of our competitors.

The next stage of development is conducted by the design-engineering department. This team deals with the immediate development of products and the circuit design. A team of professional design engineers implements the requirements of the research phase, extends products’ functionality, introduces new technologies and components into the system and cuts off dead-end solutions. Development is conducted on the basis of the latest hardware and software. The team uses a wide range of measuring and testing equipment from the leading manufacturers.

Extensive use of 3D printing technology and 3D-prototyping during the development of cases and PCBs allows us to check the design elements quickly and make changes to the product well before the start of batch production. To assess the behavior of devices and components in real and extreme conditions we use a climatic chamber, which allows us to conduct temperature-cycle testing of samples and simulate the required climatic zones, change of seasons and the critical heating and cooling.

During the development of almost any electronic device we simultaneously work in three directions: on the design of its hardware, its firmware and software.

Once the unit has been designed and tested, it goes into production. 

Professional engineers supervise and optimize the manufacturing process for all stages of the production.

MANUFACTURE

All equipments used in the production are supplied by leading global manufacturers. High quality of end-products is obtained by complete automation and full quality control at all production steps.

• The production starts with the application of solder paste to PCB using screen and stencil printer integrated in the production line.

• The next step is provided with MYDATA automatic and precision high-speed chip mounters. Optimal task assignment between mounters provides dramatic performance increase of production line. Due to careful timing, PCBs are delivered from one mounter into the next mounter without interruption of operating process for a moment.

• TechnoKom is one of the first manufacturers in industry using Vapour Phase Soldering Technology in production. Nowadays it is the most innovative and advanced technology, which is used for soldering. TechnoKom uses the ASSCON VP1000 vapour phase soldering system in its production. Due to this fact the optimum temperature is ensured at all component positions, excluding over- and underheatings, which is typical for conventional soldering systems. Application of vapour phase soldering system provides fault-free soldering of complex components and PCBs.

• Automated conveyor connecting all units of the production line together is responsible for automatic waiting queue and delivery of printed boards from one unit to others.

• The assembling quality control is the essential part of the production. Application of automated optical inspection machine by NORDSON reliably minimizes the risk of manufacturing defect. When any fault or unreliable joint is captured it is shown on the display of the computer, as well as the fault is reported to an operator.

• In complex conditions, XT V 160 electronics X-ray inspection machine is used. It allows to look inside the PCB and its components.

• The last step – multiphase PCB test using hi-tech equipment is guaranty of the high quality of TechnoKom products.